Archive for the ‘CTP’ Category

ISO 12647-2 Presswork Procedure

Quite often we get the question of how to achieve ISO-12647-2 standards in press (not for certification purpose ofcourse).  So decided to write down the steps need to be followed.

1. We have to make a test form with linear plates (test form high-res file is with Mr.Saravanan of Heidelberg). A linear plate means, input and output value has to be same. If we give a value of 50%, the plate should have 50% only (+ or – 1% tolerance)

2. Print this linear plate in the press with the pre-requisites below with varied densities across the sheet

3. After the print is allowed to dry 3 hours, measure the sheet and find the optimum density for the press using Delta E and Contrast method.

4. Then print another test chart with the calculated optimal density (linear plate) and calculate the dot gain deviation.

5. The dot gain deviation has to be calculated and compensated in the RIP as per ISO 12647-2 standards

6. The same test chart to be printed with revised dot gain curve

7. The iteration should continue until the best results are achieved as per ISO 12647-2 standards

8. The Pre-press need to be set as per the “ISOcoated V2.icc” and proof need to be FOGRA 39 standard in V3 media wedge.
Pre-Requisites:

But to do the above exercise, we need to have the below

• Should have a densitometer and also a plate (Calibrated one. Prefered instruments are Ihara R730, Techkon Spectrodens for press and Ihara Accudot or Techkon spectroplate for plate dot measurement)

• you need to print minimum of 3000 sheets of your full paper size of 115/135 gsm art glossy paper with Fresh CMYK ink in the inking unit. When the target is the ISO 12647-2 standard, the used ink series should be ISO conform. Values given below for reference. We can check Ink manufacturer for the confirmation.

• The printing press has to be in a well maintained condition

• Blankets need to be in a clean and proper condition

• New blankets should be washed with water and cleaning solvent

• Verify the blanket tension with a torque key (for tension values check the machine manual)

• The Packing has to be done as per the standards

• The Pressure between blanket/plate have to be in a range of “kiss print”

• The Pressure between blanket/substrate have to be in a range of “kiss print”

• The Ink deck have to be washed clean

• All rollers have to be well adjusted

• Ink- /dampener rolls have to be well adjusted especially to the plate

• The ink distributor roller have to be checked

• Verify the machine manual for adjusting the rollers according to the machine manufacturer

• The pH-value of the fountain solution should be at a level between 4.7 – 5.3

• The percentage of alcohol in the dampening solution should be at a level between 5 – 10%

If you have any doubts are clarifications, please feel free to come back to us colorsherlock@live.com

 

 

Internal drum imagesetters are used for both typesetting and repro. They are available on the market as both filmsetters and platesetters. The material to be exposed is held in position inside a partially open hollow cylinder. The laser is then moved along its exact center.

On some units, only the deflection unit is moved. The laser beam is focused onto the material using a lens and deflected onto the film via a fast-rotating prism.

The image lines and the feed are effected by moving the optical system. The material is not moved during the exposure process.

The rotating deflection unit is a small component and can rotate at high speed. This means that production can be very quick using a single laser beam. Although the optical paths are significantly longer than on external drum imagesetters, on the whole, it is easier to buffer vibration since only small masses are being moved. The optical system as a whole is kept significantly more simple.

This type of imagesetter enables maximum quality in the repro sector at very high speeds and at a moderate price. It has established itself on the market as a filmsetter and platesetter.

Ihara Lithocam plate reader to measure plate dots